TPM Maintenance Assessment Exercise Form

TPM Maintenance Assessment Exercise

Step 1 of 3

Name*
First Last
Email*
Company*

Please rank each of the 10 statements on the following form as follows:
Very True / Strongly Agree = 3
True / Agree = 2
Partially True / Partially Agree = 1
Not True / Disagree = 0
1. Our plant, machines and equipment may not be fit for our current and future process / production demands
2. The tasks and routines defined by the Maintenance Programmes often conflicts with the experience of the person actually carrying them out
3. Our Maintenance staff were not involved in putting together these routines. So they have little ownership for the Quality of the Maintenance work carried out as described by the task
4. Our Operators were also not involved in the decision process either, so their ‘front-line ‘experience is not included and problems remain
5. Instead of measuring the reason why we do the task (i.e. to protect and/or improve the reliability / effectiveness of the asset) we only measure the direct cost of doing it. In other words, we are pre-occupied with Maintenance ‘Efficiency’ rather than Asset ‘Effectiveness’
6. We know that plant and equipment reliability is affected by both design weaknesses and the way in which it is operated. However, Designers and Operators were not encouraged to view ‘Maintenance’ other than simply as ‘a necessary evil’ or function
7. Production demands and load conditions continually change, but the Maintenance Programmes do not change because our people are not encouraged, or given the time to review and/ or update practices.
8. The link between our plant and equipment condition and its performance/effectiveness is not reviewed on a regular basis
9. Production and Maintenance seem to have different objectives and priorities and, as a result, resource and / or timing issues often conflict.
10. The ease of carrying out maintenance is not looked at, so tasks that are difficult and take a lot of time are sometimes not done or left to a shutdown
Click next to get your TPM Assessment score

Yout total score is:
21 to 30:Means you have a major (critical) opportunity for improvement.
12 to 20: Means you have significant scope for improvement.
5 to 11:Means you are doing well, but can still gain some benefits.
1 to 4: Means you are almost World Class!
0: Means you are the worlds best!
To find out where your score fits within the entire TPM range, click the submit button.

TPM Maintenance Assessment Exercise Form

TPM Maintenance Assessment Exercise

Step 1 of 3

Click next to get your TPM Assessment score

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